GEAR WHEELS MILLED AFTER HARDENING

100H Series – High Speed Hobbing with Integrated Chamfering/Deburring

The 100H Hobbing Machine Series is the next generation of the well-known P90 Series with improvements in design, functionality and operator inferface.

PRECISION GENERATING GEAR HOBBING CNC 8 DIN

RICHARDON  R 200 CNC

A 6-axis, numerically controlled vertical machine for producing all possible cylindrical profiles on a cylindrical workpiece. Milling of cylindrical, conical gears and profiles with a special circular tool, a barrel.
Technical parameters:

• The outer diameter of the workpiece min. 10-300 mm
• 42CrMo 4 max.5 mm steel modules
• Axial distance Radial min. – max. 20 – 210 mm
• Vertical path max. 500 mm

PRECISION GEAR HOBBING CNC 8 DIN

LIEBHERR LC 800

• A 6-axis, numerically controlled vertical machine for producing all possible cylindrical profiles on a cylindrical workpiece. Milling of cylindrical and conical gears and profiles with a special circular tool,
  Technical parameters:
• minimal. Center distance: 55 mm
• Max. Center distance: 560 mm
• Max. Radial speed: 4000 mm / min
• Max. Workpiece diameter: 800 mm
• Max. Swing angle with FK 3.2: +/- 35 °
• Max. Swing speed: 0.5 ° / s
• Max. Hobbing module: 20 mm
• Max. Module profile milling: 24 mm
• more: Liebherr LC 800

GEAR POWER SKIVING 7 DIN

GROB G350T

Power Skiwing

Power skiving is a method of manufacturing gears and pinion shafts that is faster and more efficient than traditional methods such as helical gear slotting with profile and tooth line correction. The power skiving method is also applicable to gears with difficult exit of the tool from the workpiece. Accuracy class 7 DIN achievable.

.more : GROB

CNC PRECISION TURNING QT200MB

QUICK TURN 200MB

High Performance for demanding workpiece applications

• Specifications designed to meet your production requirements  – Milling function
• Tailstock travel and thrust is controlled by a servo motor
• The low thrust force ensures high accuracy turning even for small diameter shaft workpieces
• Advanced features of the Mazak SmoothG CNC
• MORE: https://www.mazakeu.com/machines/quick-turn-200mb/

CNC PRECISION TURNING CTX310

DMG CTX 310

Technical parameters of the CNC lathe:
Working area – passage over the bed: 330 mm-
flight over the slide: 260 mm
maximum turning diameter: 200 mm
turning length in the Z axis: 393 mm
maximum diameter of the chuck: 210 mm
X axis cross travel: 160 mm
longitudinal travel of the Z axis: 450 mm

CNC PRECISION TURNING QTS350

 QUICK TURN SMART 350

offers machining diameters of 420 mm and machining up to a diameter of 102 mm. The new MAZATROL SMART control system – a dialogue programming system with unrivaled efficiency. Heavy turning – increased rigidity and speed of machining due to the use of roller guides.

• Maximum machining diameter420 mm
• Maximum machining diameter from the bar 102 mm
• more: mazak QTS 350M

CNC PRECISION TURNING MILLING QT200MSY

QUICK TURN 200MSY

High Performance for demanding workpiece applications

• Specifications designed to meet your production requirements  – Milling function, second spindle and Y-axis
• Second spindle utilizes a high efficency integral spindle / motor
• Standard 5000 min⁻¹ and optional high speed 10000 min⁻¹ meet the requirements of a wide variety of materials
• Advanced features of the Mazak SmoothG CNC

CNC PRECISION TURNING QT350

QUICK TURN 350

High Performance for demanding workpiece applications

• Integral spindle / motor for high accuracy and heavy duty machining. Due to no transmission with belts, pulleys or gears, the higher efficiency delivers increased power to the tool tip.
• MAZATROL SmoothC, the advanced CNC designed for ease of operation. MAZATROL SmoothG CNC also available

CNC PRECISION TURNING SV200

Unitech SV 200

Model: lathe SV 200
XZ travel: 153 x 406 mm
Spindle speed: 5000 rpm
Max turning length: 341mm
Chuck size: 210mm
Spindle bore: 52mm
Control: Fanuc
Tailstock taper: MT4
Tool size: 20 x 20 mm
Number of tools: 12

GEARS: GENERATING, PROFILE GROUND CNC

KX 300 P high precision grinding gears
generating and profile

machine concept
Based on a modular system in combination with the application possibilities of different tool and process technologies, user-specific, optimal production solutions can be configured. The following methods are possible:

• continuous generating grinding

• discontinuous profile
• grindingcombination of both methods

• header spindle (dia 30)

• more: kapp-niles com

GEARS PROFILE GROUND CNC

KAPP-NILES ZE 800 high precision grinding gears

(6-DIN) in CNC Niles ZE 800

Profile gear grinding machine; smallest footprint and optimal access; electrical direct drive and hydrostatic as option; external / internal gears and special profiles; highest flexibility – from drive technology .

more to –kapp-niles com

PRECISION GRINDING THRED, WORM REISCHAUER

Thread and worm grinder Reishauer NRK

Thread diameter 3 – 200 mm
Distance between centers 700 mm
Thread length 450 mm. Thread pitch 0.3 – 80 mm
25 ° helix angle
Grinding wheel diameter. minimum maximum. 350-275 mm
Grinding wheel width 3.5 – 40 mm
Workpiece speed range, 18 steps 1-48 rpm

Grinding wheel speed 1550-1900 rpm 380V / 50 Hz, 5.5 (7.5) kW

GEARS – CNC OUTER DIAMETER GRINDING

Precision CNC ROBBI OMICRON 3210

roller grinder with active MARPOS measurement

• The CNC versions were developed in response to needs for medium-high production volumes.
• Equipped with the latest-generation of SIEMENS 840D sl control system.
• The work cycle can be optimised in-process with geometrical and working parameters.
• The machine can be equipped with automatic measurement devices to process complex components.
• The CNC version allows the operator to profile the grind wheel in relation to geometries specifically created for the type of production required.
• High precision crowning operations can be performed by equipping the machines with a third interpolated axis and a bespoke software for this processes.

more:Robbi

GEARS MICRO HOLES GRINDING OKAMOTO

Internal and face grinder IGM 15 NC III:

For machining holes and faces as well as grinding outer diameters in one clamping
Dialog control is based on a state-of-the-art microprocessor technology.
Dialogue, graphics and contour description give the user optimum comfort and safety.
Shape and cone grinding possible thanks to the simultaneous control of two axes.
Jump function in the program:
The machine goes to finishing grinding and omits the pre-treatment and dressing of the disc, which allows for a significant reduction in set-up time.
Programming the profile geometry

• more: igm-15-nc-iii

GEARS Micro hardness testing CHD

Micro hardness testing CHD

• Measurements of gear in a tooth cross-section
• Vickers-DIN EN ISO 6507, ASTM E-384, ASTM E92
• KnoopDIN EN ISO 4545, ASTM E-384, ASTM E92
• BrinellDIN EN ISO 6506, ASTM E-10
• more:QNESS Q10

GEAR MEASUREMENTS 3D CNC

Coordinate measuring machine
System XO87-1000 X3M25 GEO
X axis: 800mm
Y axis: 1000 mm
Z axis: 700 mm

GEAR MEASUREMENTS 4D CNC

WENZEL WGT 400

CNC machine for measuring gears

Diameter of parts min./max. 5 – 400 mm
Inner diameter of the wheel min. > 12 mm
Range of modules From 0.5 mm
Wheel width max. 500 mm
Inclination angle max. <90 °
Accuracy of control of gears according to VDI / VDE 2612/13, Group I

more: Wenzel WGT 400

GEAR MEASUREMENTS 3D CNC LH108

GEARS 3D measuring machine

optional additional measurements of gears up to 800 mm diameter

more: Wenzel LH 108

GEAR CAD CAM ERP BARCODE

Integration of CAD design systems with CAM machine programming and ERP production management

Tracking the production process using barcode readers

CNC MILLING IN 4 AXES NEXUS 410A

Technical specifications
Travel length in the X axis 900 mm
Travel length in the Y axis 410 mm
Z axis travel length 570

The VERTICAL CENTER NEXUS 410A-II Vertical Machining Center combines advanced technology, productivity and value for a wide variety of applications. The machine is built with more productivity-enhancing features than any other vertical in its class. Equipped with the Mazatrol Matrix Nexus CNC, this control provides conversational or EIA programming, giving the capability and productivity necessary for today’s technology driven shops.

MACHINE CHARACTERISTICS:

• Performance enhancing Intelligent Machine features
• Mx Roller Guide Technology on all axes
• Ergonomic control swings for easy operator viewing
• High accuracy and productivity for a variety of industry applications
• Easy integration of articulated robots for process automation

MILLING CNC IN 3 AXES HV 710

XV 710 vertical machining center
Working area: X axis 710 mm Y axis 450 mm Z axis 460 mm
distance spindle nose-table min./max. 150/610 mm
Working feed (infinitely adjustable) 1 … 10,000 mm / min
Rapid traverse X / Y / Z 30 m / min
Work spindle: Speed 10.000 / min. Power (S6 40%) 13.5 kW
Torque (S6 40%) 95 Nm
SK 40 tool holder
Workpiece carrier:
Clamping surface 760 x 420 mm max.
table load 700 kg 5 T-slots
Tool changer 24 places
Chip conveyor
Switch cabinet with heat exchanger
Movable knob
Workplace lighting
Central lubrication

MILLING CNC IN 4 AXES VTC 800 20HD

CNC machining center for the production of bodies and other elements of gears

Work space
Table height from the posture-870 mm
Table working surface (transverse) -2.500 mm
Working surface table (longitudinal) -820 mm
Cross slide (longitudinal) of the X-2,000 mm axle
Column (transversal) of the Y-800 mm axis
Spindle head (vertical feed) of the Z-720 mm axis
Maximum spindle speed (standard) 18,000 min-¹
Fast travel (X axis) 50 m / min
Fast travel (Y axis) 50 m / min
Fast travel (Z axis) 50 m / min
The size of the T-slot (rotary table) 18mm +0.018 -0.000
Table length 2,500 mm
Table width 820 mm
Automatic tool changer
Tool magazine capacity (standard) 30
Tool holder CAT-40 / MAS BT-40
Machine width4,480 mm
Machine depth3,575 m

MILLING CNC IN 4 AXES CMX 1100V

CMX 1100 V

PRECISE CNC MILLING IN 5 AXES GROB G350T

.more : GROB

GEARS – ULTRASONIC WASHING, PHOSPHATED, PRESSURE ANTI-CORROSIVE PROTECTION

GEARS MARKING LASER ENGRAVING

Marking and describing products

GEARS – WASHING, DRYING, ANTI-CORROSION SPRAY MAINTENANCE

Washing, drying, anti-corrosion protection

GEARS MARKING IMPACT ENGRAVING

Sorry, this entry is only available in Polish.

GEAR Induction hardening

Harowanie indukcyjne CNC zarysu kulowego

GEARS Carburizing Carbonitriding Hardening